UCG Refinery System AG

UCG Refinery System AG (Turkey) is a wholly own subsidiary company of UCG group and  specialist in gold and metal refining solution from scrap to fine casting bar in accordance with LAMB and LME standard. Together with EBA solution AG who have wealth of experience in extracting metals system for 30 years,  all the constructions, fabrications and testing are done by certify engineers from Italy and Turkey on turkey basis. Our solution includes inspection and endorsement by certify engineers to ensure that final gold casted bars that produce by our turnkey build solutions are European standard. We strictly follow the environmental friendly procedures and all the solutions involved DOE approve method which is free from toxic fume and all discharge waste are in PH8.

Assembling the system is base on the individual clients requirements and depends on the ore or scrap that plan to process. All materials and parts are strictly manufacture in Turkey and Italy LAMB standard. All the installations of the system are strictly by our certify engineers on site including training with specific chargers.” We can build and deliver the complete turnkey solutions in 90 days from the date of order confirmations.”

 

Pre-Treatment Equipments

(LBMA) and (LME) Standard)

Granulator

The System Converts Molten Gold into flake form by process of quick freezing. Circulated water with a circulation pump creates the required flake size. This operation is performed to increase the effect of the refining process and to shorten its duration.

 

Unit Name      : Granulator

Capacity           : 50lt

Power               : 0,75kW – Monophase

Dimensions     : 100 x 62,5 x 120 cm

Material           : Stainless Steel

 

 

 

 Refining and Recycling GR9 (4 Chamber System)

(Istanbul Gold Exchange (LBMA) and (LME) Standard) Turnkey Solution Environmentally friendly European standard

Herewith UCG offers a European system, which is capable of purifying Gold (Au) up to 999,9 and Silver (Ag) up to 995,0.

In quantity our system provides an input recovery rate of 99,99.

  • Unbreakable Titanium Reactor
  • Including Fume Treatment System (Scrubbing System)
  • Including Precipitation System -Automatic Liquid Transfer
  • Including Acid Proof Floor Matts
  • Including Turnkey installation
  • Including Training and Know-How
  • No harmful fumes, no odors and smoke
  • Semi-automatic system
  • Easy to operate
  • Small Footprint
  • Innovative Trolley System

 

 

Unit Name                         : GR9 Refining & Recycling System (4 Chamber System)

Capacity                              : 0,5Kg to 7Kg – 20 Ct and above (6 to 8h)

Reactor Material               : High Grade Titanium

System Material                : Anti Corrosive Polypropylene

Power                                  : 5kW + 380V Triphase

Dosing System                   : pH Controlled Automatic

Scrubber Type                    : Vacuum -Automatic pH Controlled

Dimensions (WxLxH)       : 400 x 250 x250 (cm)

Weight                                  :  600g

Place of Origin                    : Turkey

Fume Scrubbers                  : Internal – included

Precipitation System          : Internal – included

Acid Proof Floor Matts      : Included

 

After Treatment Equipment

(Istanbul Gold Exchange (LBMA) and (LME) Standard)

Waste Liquied Neutralization System

The System prepares the chemical liquid waste for discharge. Output of the system is pH8 dis chargeable liquid.

  • Fully Automatic
  • Automatic Liquid Transfer
  • pH Controlled Dosing System
  • 200lt and Above Capacities
  • Turnkey Installation
  • Easy to Use Environmental Friendly

aftertreatment

Unit Name                    :  WWT-200                                       WWT-400

Capacity                        :  200Lt Acidic Liquid                      400Lt Acidic Liquid

Power                             : 0,75KW + 220V monophase       2,5 kW+ 380V Triphase

Dosing System             : pH Controlled Automatic             pH Controlled Automatic

Dimensions (WxLxH): 120 x 70 x 180 (cm)                        200 x 200 x 230 (cm)

Weight                           : 250 Kg                                               400 Kg

Place of Origin             : Turkey                                               Turkey

Filter Press                   : Optional                                            Optional

 

 

 Turnkey Fire Assay Analysis Labtoryora

(Istanbul Gold Exchange (LBMA) and (LME) Standard)

Anyone who is the production or dealing of precious metals should control the carat perfectly.  The oldest and most assuring method to determine the metal’s percentage of purity is the Fire Assay (Cupellaiton) method.  The Cupellation method is still giving greater precision than many methods being developed.

Thanks to his Laboratory refiners will always be sure of the content of the materials/ metals before and after processing.

The Assay Analysia Laboratory includes all necessary equipment to perform 2500 analysia.

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1, 5, 10, 20, 50, 100gr Casting/Minting System Equipment

(Istanbul Gold Exchange (LBMA) and (LME) Standard)

I. Hydraulic Automatic Embossing Power Press        

-100 Ton Pressing Capacity

  • Hard Base Plate, Heavy Duty Piston Cylinder
  • Easy One Rotation Die Fixing and Removing.
  • Max Working Thrust 350 Bar Pressure
  • Design for Minting Standards.
  • PLC Control Panel
  • Safety Precautions
  • Easy to Install and use

 

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Condition                         : New

Type                                  : Hydraulic Press

Production Capacity      : 15-18pcs / 1 minute

Control                             : PLC Control Panel

Brand Name                    : UCG Refining & Recycling

Model Numer                  : HPP 100T

Voltage                              : 380/440 Volts 3 phase

Power                                 : 3Hp

Dimension (L*W*H)       : 150 cm x 100 cm x 180 cm (h)

Weight                               : 1615 kg

Certification                      : ISO / CE

Warranty                            : One year

After-sales Service Provided, Material   Engineering available to service machinery overseas steel

 

II. Hydraulic Cutting Power Press

  • 12 Ton Pressing Capacity
  • Faster Blanking Bar & Coin Cutting
  • Deposit System.
  • Safety Sensor System,
  • Blanking Counting System.
  • With Standard Accessories

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Condition                                 : New

Type                                               : Hydric Press

Production Capacity                   : 950-1000pcs/1 hour

Control                                           : PLC control panel

Brand Name                                 : UCG Refining & Recycling

Model Number                             : HCP 12T

Voltage                                           : 380/440 Volts 3 phase

Power                                              : 3 Hp

Dimension (L*W*H)                   : 100 cm x 100 cm x 160 cm

Weight                                            : 615 kg

Certification                                  : ISO/CE

Warranty                                        : one year

After-sales Service Provided,    : Engineers available to service machinery overseas

Material                                         : Steel

 

III. Rough Mill

  • Strip Plate Feeding
  • Heavy Duty Gear Box Two Way System
  • Emergency Stopper
  • Bronze Bushings
  • Roller Material: WPS D3 ( German Steel)
  • Hardened Ground Steel
  • Roller Mouth Openness: 19 mm

 

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Condition                                             : Rolling Mill – Rough 6×5 inch

Roller Lenght                                      : 150 x 130 mm

Control                                                 : Control Panel

Brand Name                                        : UCG Refining & Recycling

Model Number                                    : RMR

Voltage                                                 : 380/440 Volts 3 phase

Power                                                    : 3 Hp

Dimension (L*W*H)                         : 80 cm x 80 cm x 120 cm(h)

Weight                                                  : 415 kg

Certification                                        : ISO / CE

Warranty                                              : One year

After-sales Service Provided,           : Engineers available to service machinery

Material                                                : Steel

 

IV. Finishing Mill

Strip Plate Feeding

  • Heavy Duty Gear Box Two Way System
  • Emergency Stopper
  • Bronze Bushings
  • Roller Material: WPS D3 (German Steel)
  • Hardened Ground Steel
  • Roller Mouth Openness: 19 mm

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Condition                                             : Finishing Mill – Fine 5 x 2 inch

Roller Lenght                                      : 100 x 69 mm

Control                                                 : Control Panel

Brand Name                                        : UCG Refining & Recycling

Model Number                                    : RMR

Voltage                                                  : 220 Monophase

Power                                                    : 1.5 Hp

Dimension (L*W*H)                         : 80 cm x 80 cm x 120 cm (h)

Weight                                                  : 330kg

Certification                                        : ISO / CE

Warranty                                              : One year

After-sales Service Provided,           : Engineers available to service machinery

Material                                                : Steel

 

250gm, 500gm,1000gm Hydraulic Logo and Stamping Press with Numerator

(Istanbul Gold Exchange (LBMA) and (LME) Standard)

Specially designed stamp precious metals with higher precision. Automatic Changing numerator design gives the ability to place different number on each bar.

-Automatic Numerator

-Adjustable Pressure

  • PLC Control Panel
  • Safety Precautions
  • Easy to Install

 

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Condition                                           : New

Type                                                    : 30 Ton Hydraulic Cutter

Production Capacity                        : 3 pieces / 1 minute

Place of Origin                                   : Turkey

Brand Name                                       : UCG Refining & Recycling

Model Number                                   : HC – 30

Power(W)- Energy Cons                   : 5.5 kW

Dimension (L*W*H)                         : 102 cm x 73 cm x 185 cm(h)

Weight                                                  : 420 kg

Certification                                        : ISO / CE

Warranty                                              : One year

After-sales Service Provided,           : Engineers available to service machinery

Material                                                : Steel

 

Asia Distributors

  • Lean Cheng Engineering SDN Bhd (Malaysia)
  • Nawab Gold Solution Co,. Ltd. (India)
  • YN2 Advance Prime Tech Co., Ltd. (Myanmar)

 

Enquiry Contact us:

 

 

 

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